Single Piece Traceability

Overview

The Single Piece Traceability (SPT) module extends production visibility beyond the sewing line by tracking each individual garment through various post-sewing processes using Barcode scanning technology.

This ensures real-time traceability of every piece up to final packing.

Components

• Unique QR Code Labels: Each garment is tagged with a unique QR label after sewing.
• Barcode Scanners: Installed at each process station to scan garments at every stage.
• Traceability Software System: Records and tracks every scan event to maintain a live traceability log of each piece.
  • Rigid Area Web App

Step-by-Step Process

1. Post-Sewing QR Tagging:

   Once a garment exits the sewing line, it is tagged with a unique QR label.

2. Entry into SPT Module:

   The garment is scanned using a barcode scanner at the entry point of the Single Piece Traceability module.

3. Sequential Stage Scanning:

   Each garment is scanned at multiple checkpoints/stages:

   • Rigid Station
   • Staging
   • Garment Wet Process
   • Garment Dry Process
   • After Wash QC
   • Finishing
   • Packing

   At each station, the scanner scans the QR code and updates the system with:

   • Time of scan
   • Operator/station details
   • Process stage

4. Final Scan at Packing:

   The last scan is done at the Packing Station, confirming the completion of the traceability cycle for that garment.

Benefits

• Complete traceability from sewing to packing
• Individual garment history available for QA and audit
• Enhanced accountability at each production stage
• Real-time tracking of production bottlenecks
• Data-driven insights for process optimization