Inline Quality App

Introduction

Inline Quality App or 7/0 Audit is an android application that provides a smart way to implement the 7.0 System in Garment Inspection.

Features

1. Login

The app utilizes KeyCloak for authentication. The user is required to login to the app using their credentials. The app requires the user to have the following roles:

1. sqms:inline:get
2. sqms:fault:get
3. sqms:inline:create

2. Dashboard

Inline Quality App has a dashboard that shows line overview for the selected line, by default no line is selected. The user can manually pick a line to see data for that line.

This selected line is also automatically updated every time a worker card is scanned to perform a round, so the data being shown is always for the line in which the audit rounds are being preformed.

The dashboard shows the following information:

1. Green Lights - The workers/machines that have passed the audit.
2. Yellow Lights - The workers/machines that have passed the audit but have some issues.
3. Red Lights - The workers/machines that have lots of issues and need immediate attention.
4. Blue Lights - The workers/machines that are not in working condition and need to be fixed.
5. Top Faulty Operations - The top 3 most commonly occurring faults today.

3. Perform 7/0 Audit Round

3.1 Scan Worker Card

The app allows the user to perform a 7/0 audit round. The user can scan the worker card to load the worker details such as line, machine, operations and the history of previous rounds performed.

The user can then select a specific operation for audit and change the round number if the default order is not correct.

3.2 Audit Operation

The user is shown a form with the following fields:

3.2.1 Feedback fields

These are feedback fields, with options Ok, Not Ok, N/A. All fields are required to be filled before the round can be submitted.

1. Machine Calibration
2. SPI
3. Gauge
4. Final Check

3.2.2 Defected Pieces

The user can increment and decrement the number of defected pieces found while performing the round.

By default the number of defected pieces is set to 0, when it’s incremented once, the Machine Light Status is automatically set to Yellow and Faults field is set to be required.

When the number of defected pieces is incremented again, the Machine Light Status is automatically to Red and Faults field is kept required.

3.2.3 Machine Light Status

This field is automatically set based on the number of defected pieces found and can be manually changed by the user. The options are Green, Yellow, Red, Blue.

This status will update the smart light on the floor on audit round submission.

3.2.4 Faults

This field is required when the Defected Pieces field is greater than 0. The user can use Add Fault button to add as many faults as needed.

3.2.5 Blink

This is a button that will blink the smart light on the floor to help the user identify the machine or to bring attention to the machine.

3.2.5 Submit Round

The user can submit the round by clicking the Submit button. After successfull submission, the user is redirected to the dashboard, where the updated data is shown.

4. History

After scanning the worker card, the user can view the history of previous rounds performed by the worker. The history shows all the performed rounds in their own accordions.

The form fields are shown in a read-only mode and the user can view the details of the round.