Product: MEMS
Machine Efficiency Monitoring System (MEMS) deals with Embedded software systems and IOT devices.
MEMS evaluates the performance of on-floor machines by monitoring their state utility consumption, and efficiency in real-time.
MEMS captures machine data and visualizes it across the factory in real-time through capturing data from machine PLC.
- Monitor Machine Efficiency
- Monitor Machine Utility
- Monitor Top Downtimes
- Monitor Efficient Operators
- Calculate Costing Order-wise
MEMS works on the principal of drawing electrical signals from a given machine and then decoding signals, to decide machine state.
The machine state in turn is used for monitoring efficiency.
The solutions comprise of the following layers:
- Hardware
- Signal Mapping
- Data Interface
Process Flow Diagram
Section titled “Process Flow Diagram”
Hardware Feature Set
Section titled “Hardware Feature Set”Mother Board
Section titled “Mother Board”- Integrated RFID Reader.
- Customized PCB/Motherboard with dual-core SOC.
- ports for: 3 analog signals (0-10V or 4-20mA) .
- 9 optically isolated digital inputs High-speed digital pulse counter.
- Communication, ports (RS485/RS232).
Touch Screen Android LCM
Section titled “Touch Screen Android LCM”- Android-based interface with a 10” industrial display, dual-core processor. RAM 2GB, and Support customized application.
- capable of wireless communication with the network support 2.5GHZ.
Casing
Section titled “Casing”- industrial-grade body enclosure IP5x.
- Screen Protector 3mm.
Signal Types
Section titled “Signal Types”The Board works on 3 Signal Types:
- Digital Inputs
- Analog Inputs
- Digital output
There are a total of 9 Digital Inputs in the board that can range from a minimum
of 5 Volts and a maximum of 12 Volts.
Input Mapping
Section titled “Input Mapping”- Digital Inputs
D1 /D2 /D3 /D4 /D5 /D6 /D7 /D8 /D9
- Analog Inputs
A1 /A2 /A3
- Output Signals
O1 /O2 /O3 /O4 /O5 /O6 /O7 /O8
MEMS In Action
Section titled “MEMS In Action”
